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Industrial safety · Deployed today

i-VISION

AI-based human detection that watches the hazard zone and interlocks straight into your PLC. Installed and running in plants across Pune's industrial belt.

The problem

Light curtains guard
a line. Not a zone.

Fixed guarding and light curtains protect a boundary. But operators reach in, maintenance staff step behind machines, and a curtain that has been bypassed protects nobody at all.

i-VISION watches the actual volume around the machine with a camera, identifies a human being in it, and drops a stop signal into the existing safety circuit. It sees the whole zone, and it cannot be walked around.

Real-timeFrame-by-frame detection
PLCHard-wired interlock output
RetrofitNo machine rebuild required
LoggedEvery event recorded
System architecture

Four layers,
one stop signal

Deliberately simple. The safety-critical path is a hard output into your existing circuit — the intelligence sits upstream of it, never in the way of it.

LAYER 01

Vision

Industrial cameras positioned to cover the hazard volume, selected and mounted after an on-site survey of the actual machine and operator movement.

LAYER 02

Inference

A trained human-detection model runs on an edge compute unit inside the panel. No cloud dependency, no plant data leaving the site.

LAYER 03

Interlock

Detection in the defined zone drives a relay output wired into your safety circuit. The machine stops the same way it stops for any other guard.

LAYER 04

Display & log

A local monitor shows live zone status, current fault state and event history, so supervisors can see why a line stopped without calling anyone.

Where it fits

Typical installations

PRESS SHOP

Power press & stamping

Operator zone monitoring where feeding and part removal put hands near the die.

ROBOT CELL

Welding & handling cells

Entry detection for cells where the fence has a door that gets propped open.

CONVEYOR

Material handling

Cross-over points and pinch zones on lines that were never designed to be guarded.

CNC

Machine tools

Load and unload zones on machines that run with the door open for cycle time.

AGV

Mobile robot paths

Aisle monitoring where AGVs and pedestrians share a route.

WAREHOUSE

Dock & storage

Zone alerts where forklifts and people work in the same space.

The other half of what we build

Precision actuators,
designed in Pune

i-VISION keeps people safe around machines. The rest of TorqueFusion builds the part that makes machines move — the integrated actuator that Indian robotics currently imports.

WHAT IT IS

One module, not four parts

An integrated actuator puts the motor, reduction stage, absolute encoders, brake and controller inside a single housing. You mount it and send it a setpoint — you are designing a joint rather than assembling a subsystem.

WHY IT MATTERS

Torque density sets the machine

Every gram at a joint is carried by every joint below it. How much torque an actuator makes for its mass and volume decides the payload, the reach and the runtime of the whole robot.

THE HARD PART

Backlash and stiffness

Lost motion at each joint stacks up at the end effector. Cycloidal and harmonic reduction exist because ordinary gearing cannot hold position tightly enough for a machine that has to repeat a move thousands of times.

THE BOTTLENECK

Almost all of it is imported

Roughly nine in ten precision reducers used in India arrive from Japan or China. That one dependency sets the cost, the lead time and the design ceiling for every robot built here. It is the reason this company exists.

Request a hazard
zone assessment

Tell us the machine and the zone you need covered. We will survey the site, map the hazard against real operator movement and come back with a scope and a cost.